References

Renewable energy and ecology

Low voltage electrification and PLC/SCADA process control development. Power plant on wood bio gas (Syngas).


Location: Ruše, Slovenia.

GasifierTransportEquipment used:Engine

- Simatic S7-400 (CP416 PN/DP)
- SCADA WinCC Professional V12
- Frequency converters on PROFIBUS
- 2 other PLC-s on Modbus (Unitronics and Fatek)
- Approximately 300 analog measurements
- 65 Sinamics G120 frequency converters
- 27 Yaskawa frequency converters
- 47 PID regulations
- Communication with motor electronics over Profinet

 

 

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HVAC

 

 

Automotive industry

Clutch pedals manufacturing line for BMW series 1 and 3.

Location: Cimos Koper, Slovenia.

Cimos Koper is the only supplier of the clutch pedals for the mentioned BMW cars. The line is operated 24/7 in 3 shifts.

Our work consisted of:
- Analysis of old production line
- Project development and planning
- Design and installation of process control and management system
- Installation and start up

Equipment used:
- 3 x Simatic S7-300
- 2 x Simatic HMI Panel TP177B
- Servomotors Bosch Rexroth on PROFIBUS
- Communication with Yaskawa robot over PROFIBUS communication 

Hood hinge manufacturing line for PSA.

Location: Cimos Koper, Slovenia.

Our work consisted of:
- Project development and planning
- Design and installation of process control and management system
- Installation and start upUporabljena oprema:

Equipment used:
- Simatic S7-300
- Simatic HMI Panel TP170B
- 15 x Servomotors Cool Muscle on PROFIBUS
- Communication with press over MPI

 

Aviation industry

Machine for shoot peening of aircraft engine parts for company FerroČrtalič from Dolenjske toplice.

Location: Pratt& Whitney, Istanbul, Turkey.
tec3tec2tec1

Our work consisted of:
- Project development and planning
- Design and installation of process control and management system
- Installation and start up
- User documentation

Equipment used:
- Simatic S7-300
- SCADA Ge Fanuc iFix
- Servomotors Bosch Rexroth on PROFIBUS
- Communication with ABB robot over PROFIBUS

 

Machine for shoot peening plane parts for company FerroČrtalič from Dolenjske toplice.

Location: Givon Acre, Israel (producer of Boeing body and frame parts).
GIVON SCADAgivon2givon

Our work consisted of:
- Project development and planning
- Design and installation of process control and management system
- Installation and start up
- Complete track and trace information system
- User documentation

Equipment used:
- Simatic S7-300
- SCADA Ge Fanuc iFix
- Servomotors Yaskawa on Profinet

 

Machine for shoot peening plane parts for company FerroČrtalič from Dolenjske toplice.

Location: Turkish Technic, Istanbul, Turkey (company for maintenance, repair and overhaul of aircraft and aircraft components).

Our work consisted of:
- Project development and planning
- Design and installation of process control and management system
- Installation and start up
- Complete track and trace information system
- User documentation

Equipment used:
- Simatic S7-300
- SCADA Ge Fanuc iFix
- Servomotors Bosch Rexroth on PROFINET
- Communication with ABB robot over PROFIBUS

Similar smaller machines for sand blasting:
- One machine for Eisenmann in China
- Two machines for Jain Irigation in Jalgon, India.
- Two machines for Turkish Airlines in Istanbul, Turkey.

 

Machine for blasting parts for company FerroČrtalič from Dolenjske toplice.

Location: Knauf Insulation, Škofja Loka, Slovenia.
knauf

Our work consisted of:
- Project development and planning
- Design and installation of process control and management system
- Installation and start up
- User documentation

Equipment used:
- Simatic S7-1200
- Servomotors, frequency inverters Yaskawa

 

 

Machine for blasting parts for company FerroČrtalič from Dolenjske toplice.

Location: Leroy&Sommer, Angouleme, France.

Our work consisted of:
- Project development and planning
- Design and installation of process control and management system
- Complete track and trace information system
- Installation and start up
- User documentation

Equipment used:
- Simatic S7-1200
- Servomotor, frequency inverters Control Techniques

 

 

Siemens Simatic training:

Running Siemens Simatic licensed training courses for 5 years at company Inžiniring Plus in Slovenia. The company is a Siemens partner.

Courses:

SIMATIC S7 TIA-PRO1
SIMATIC S7 TIA-PRO2
SIMATIC S7 TIA-PRO3
SIMATIC S7 TIA-SERV1
SIMATIC WinCC-Flexible
SIMATIC WinCC
SIMATIC NET

 

 

Vision systems:

Detecting glow plugs for diesel engines on a conveyer for Hidria AET in Tolmin Slovenia.

hidria1

hidria2

The aim of the project was to build a system for pick-and-place of spark plugs from the conveyor for laser signing for needs of company HIDRIA AET Tolmin. The main goal was to detect the shape of the objects and their position on the conveyor. Additional task was to detect the orientation of the spark plug head. The main elements are two smart cameras, one with CCD chip and second with CMOS chip, for image acquiring and processor for image inspection, backlight for highlighting the object contour and dark field light for highlighting edges on spark plug head.

 

 

 

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Modular system for inspecting barcodes (1D and 2D) on pharmaceutical medicine instructions for company B3Servis. The system is being sold as an add on system for folding machines. It was noticed by packaging europe and an article was done by them about the system.

http://www.packagingeurope.com/Packaging-Europe-News/55382/Cognex-DataMan-Accurately-Reads-2D-Codes.html

 

 

 

System for inspecting plugs for company Seplast in Tolmin, Slovenia. Inspection is done with a Cognex 7200_11 smart camera and Cognex Checker 4G7X vison sensor. The whole system is controlled with a Unitronics V130 PLC.

seplast

 

 

 

 

 

 

 

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Many vision systems in automotive industry:
- Inspection of brake filters for Sogefi Filtration
- Inspection of hinge assembly for LAMA
- Inspection of motor hood for Iskra mehanizmi

Together over 30 projects.